Corrosion-Resistant Titanium Composite Plate on Explosion Welded for Heat Exchangers & Marine Applications

Category

Minerals & Metallurgy

Sub-Category

Titanium

Completed orders

0

Price

$10.00

Delivery Cost

$1.00

Minimum Order

1 Kilogram(Weight)

Location

19th Wenquan Industrial Park,Titanium City Road, High-tech District, Baoji City, Shaanxi Province, China, , ,

Product Name: Titanium Composite Plate Application: Industrial Medical Aerospace Length: Customized as the request Technique: Cold Rolled Width: Max 3000 mm Grade: GR5 Ti (Min): 99.5 Processing Service: Bending, Welding, Decoiling, Cutting, Punching, Machining, Polishing Technique: Cold Rolled/Hot Rolled Shape: Titanium foil strip/titanium sheets plate/titanium coil Surface: Pickling, Sandblasting, Polished, Mirror Plate cutting method: Water jet cutting/Wire cutting/Laser cutting, etc

Product Description

Tatinium Composite Plates are generally composed of pure titanium or titanium alloy materials bonded with other metallic or non-metallic materials to achieve specific technical requirements and performance characteristics.

Common Types:

Titanium/Titanium Composite Plate: Formed by bonding two plates of different grades of titanium alloy or titanium.

Titanium/Steel Composite Plate: Formed by bonding a titanium alloy plate with a low-alloy steel plate.

Titanium/Aluminum Composite Plate: Formed by bonding a titanium alloy plate with an aluminum alloy plate.

Titanium/Carbon Fiber Composite Plate: Formed by bonding a titanium alloy plate with a carbon fiber composite material.

Titanium/Ceramic Composite Plate: Formed by bonding a titanium alloy plate with a ceramic material.

Product parameters

Product Name

Titanium Cladded Composite Plate

Material

Pure titanium and Titanium alloy

Titanium Grade

GR1 GR2 GR3 GR5

Standard

ASTM B265

Shape

Titanium foil strip/Titanium sheets plate/Titanium coil

Thickness

0.02mm~100mm

Width

10-3000mm,customized

Length

Customized

Surface

Pickled/Sandblasting/Polishing

Main Technique

Hot Rolled /Cold Rolled

Application

Metallurgy, Electronics, Medical, Chemical, Petroleum, Pharmaceutical,aerospace, etc.

Production Processes

1. Explosive Bonding (Explosive Compositeding):
The two metal sheets to be joined are positioned parallel with a precise stand-off distance.
A controlled amount of explosive is placed on top.
Detonation is initiated from one end.
The enormous energy released by the explosion accelerates the top plate (Compositeder, e.g., titanium) downwards at high velocity.
This causes a high-velocity, oblique collision with the base plate (e.g., steel), creating localized plastic flow and metallurgical bonding at the interface ("fluid-like behavior").
This is a solid-state, cold-welding process. The bonded plate can subsequently be hot-rolled to the desired final thickness.

2. Roll Bonding:
Heavy Plate Rolling Method:
The titanium plate and steel plate are assembled in an embedded configuration.
A suitable intermediate material is placed between them.
The assembly is sealed under high vacuum using electron beam welding around the edges.
The sealed assembly is heated and then subjected to strong pressure rolling in a heavy plate mill to achieve the required thickness and bond strength.

Continuous Hot Rolling Method:
The two plates are assembled with steel strips inserted along the edges.
The edges are sealed by arc welding in air.
The assembly is then continuously hot-rolled in a tandem mill to the required thickness before being extracted.

3. Vacuum Welding + Rolling Composite Process:
Titanium-steel composite slab stock is first produced to an initial thickness using vacuum welding techniques.
This slab is then rolled down to wide, thin-gauge titanium-steel Composite plate using a medium-heavy plate mill.

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Performance Characteristics

● Excellent Combined Properties: Integrates the advantages of titanium (corrosion resistance, high strength-to-weight ratio, low density) with the properties of the other material (e.g., steel's hardness, aluminum's lightweight nature and workability, composite materials' wear resistance and impact resistance).

● High Interfacial Bond Strength: Precise control of process parameters significantly enhances the bond strength between the titanium layer and the substrate. For example, the formation of a continuous thin TiC (Titanium Carbide) layer at the titanium/steel interface can inhibit the formation of brittle Ti-Fe intermetallic compounds. The resulting "pinning effect" further enhances the interfacial bond strength.

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Applications

Aerospace: Used in aircraft structural components, engine parts, and spacecraft hulls. Their exceptional strength and corrosion resistance ensure the stable operation of aerospace components under extreme environments.

Chemical Industry: Widely applied in chemical processing equipment, piping, vessels, and tanks. Capable of withstanding harsh conditions, including acids, alkalis, high temperatures, and high pressures. Exhibits excellent corrosion resistance in strong oxidizing acids, formic acid, acetic acid, organic acids, and other aggressive media.

Marine Engineering: An ideal material for ship structures, offshore platforms, etc., offering resistance to corrosion and abrasion in marine environments.

Medical Field: Used in the manufacture of prostheses, surgical instruments, dental equipment, and other medical devices. Benefits include biocompatibility (non-toxic, hypoallergenic), and high corrosion resistance (non-rusting).

Automotive Industry: Applicable in components for high-performance racing cars and transport vehicles. Enhances durability and safety. Its favorable thermal and electrical conductivity can also improve component performance.