Hydraulic Stud and Bolt Tensioner

The ABS standard range bolt tensioners embody versatility and dependability, serving as hydraulic tensioners well-suited for a wide spectrum of bolting applications. Their optimisation for top-side operations makes them particularly fitting for tightening ANSI, ASME, and API flanges.

SPECIFICATIONS

Maximum Tensioner Load (kN) / (TONF)                 4903 / 500
Minimum Tensioner Load (kN) / (TONF)                  233 / 23.8
Bolt Thread Size (inch) / (metric)                              3/4" - 5 3/4" / M16 - M150
Maximum Pressure (bar)                                           1500

Standard Bolt Tensioner Tool : Versatility, Efficiency, and Cutting-Edge Performance

Our standard tensioner shines as the go-to high-pressure bolt tensioner for diverse applications. Optimized for top-side tasks, they expertly handle ANSI, ASME, and API flanges, making them a versatile asset for various industries.
 

Industries

• Oil & Gas
• Petrochemical
• Power Generation
• Construction
• Wind Energy
• Railways
• General Manufacturing
   

Applications

• Flanges are metal rings bolted together to create seals between pipes, vessels, and other components. Leaks in these connections can have disastrous consequences, ranging from environmental damage to safety hazards.
• Traditional torque-based tightening methods often fail to achieve consistent pre-load on all bolts, leading to uneven pressure distribution and potential leakage points.
• Pipelines: Standard tensioners secure flanges in oil and gas pipelines, water distribution systems, and chemical processing plants, ensuring safe and reliable flow of fluids.
• Pressure vessels: These tools play a crucial role in tightening flanges on vessels containing pressurized gases, liquids, or chemicals, crucial for safe operation and compliance with regulations.
• Heat exchangers: Flange connections in heat exchangers need precise pre-load to maintain optimal heat transfer and prevent energy loss or equipment damage.
• Other industrial equipment: From turbines and compressors to reactors and filters, standard tensioners guarantee secure flange connections across various industrial applications.

Features

• Quick and Easy Setup: Manual installation takes mere minutes, minimizing downtime.
• Multi-Tool Harnessed Power: Combine multiple tools for rapid bolt tightening, boosting productivity.
• Uniform Joint Compression: The design ensures even pressure distribution, leading to consistent bolt loading and superior joint performance.
• Special Threads and Load Requirements: Cater to unique situations with specialized configurations.
• Twin or Single Port Options: Choose the ideal port setup for your workflow.
• Tight Clearance Bridge: Overcome limited space challenges with a dedicated bridge design.
• Oil Pressure Calculations: Get expert assistance with pressure estimations.
• Long Stroke Designs: Extend reach for deeper access.
• Interchangeable Parts: Enjoy easier maintenance and repairs.
• High-Temperature Options: Tackle demanding environments with heat-resistant solutions.
• CE Marking: Ensures compliance with stringent European safety standards.
• Over-Stroke Protection: Safeguards against exceeding stroke limits.
• Max Stroke Indicator: Provides clear visual reference for stroke position.
• Pressure Test Certification: Guarantee equipment integrity through rigorous testing.
• Comprehensive Manuals: Get clear instructions and safety guidelines.
• Long-Life Performance: Invest in durable, dependable tools built to last.